B1BB15K1 - 607 EW12J4 ENGINE

IDENTIFICATION, DATA, TIGHTENING TORQUE(S) ENGINE ASSEMBLY EW12J4

1 - IDENTIFICATION

(1) Identification marking comprising :

2 - DATA

engine type EW12J4
engine code 3FZ
special features without
unit reference 10LJ04
number of cylinders 4
bore x stroke (mm) 85 X 96
capacity (cm3) 2231
compression ratio 10.8/1
maximum power (KW - EC) 116
maximum power (HP DIN) 160
engine speed at max. power (r.p.m.) 5650
maximum torque (da.Nm - EC) 21.7
engine speed at max. torque (r.p.m.) 3900
turbocharger N/A
exchanger N/A
turbocharger pressure (bar(s)) N/A
fuel system multipoint injection
make MAGNETI MARELLI
type MMDCM4MP

3 - TIGHTENING TORQUES

3 - 1 - POWER TRAIN MOUNTINGS

power train mountings (right)
reference description tightening torque(s) (da.Nm)
special features without
2 fitting of link rod 5
3 fitting of link rod 5
4 right engine mounting fastener 6.1
5 right-hand engine mounting fastener to flexible mounting 4.5
6 fastener for flexible mounting 3

gearbox mounting
reference description tightening torque(s) (da.Nm)
special features without
7 gearbox mounting fixing to left side flexible block 6.5
8 the shaft 5 (8b = 4.5)
9 flexible mounting to bracket fastening 3
10 flexible mount bracket to body 2.7
11 flexible mount bracket to body 2.7

lower power train suspension
reference description tightening torque(s) (da.Nm)
special features without
12 torque reaction rod fastener 5
13 rod to torque reaction link flexible mounting fastener 5
14 torque reaction link flexible mounting fastener 4.5

3 - 2 - CRANKSHAFT AND CONNECTING RODS

reference description tightening torque(s) (da.Nm)
special features without
20 bolts for main bearing cap castings/main bearings or shells/bearings : line bolt pre-tightening 1
20 bolts for main bearing cap castings/main bearings or shells/bearings : seam bolt pre-tightening 0.2
20 bolts for main bearing cap castings/main bearings or shells/bearings : line bolt loosening yes
20 bolts for main bearing cap castings/main bearings or shells/bearings : line bolt pre-tightening 1
20 bolts for main bearing cap castings/main bearings or shells/bearings : tightening of line screws 2
20 bolts for main bearing cap castings/main bearings or shells/bearings : tightening of line screws 70°
20 bolts for main bearing cap castings/main bearings or shells/bearings : tightening of seam screws 1
21 con rod cap : pre-tightening 1
21 con rod cap : slackening 180°
21 con rod cap : tightening 2.3
21 con rod cap : tightening 46°
22 seal carrier plate N/A
23 flywheel/crankshaft assembly : pre-tightening 0.8
23 flywheel/crankshaft assembly 2
23 flywheel/crankshaft assembly 26°
24 piston base jet 1

3 - 3 - CYLINDER HEAD EQUIPMENT

reference description tightening torque(s) (da.Nm)
special features without
30 camshaft bearing casting / camshaft bearings : pre-tightening (a) 0.5
30 camshaft bearing casting / camshaft bearings 0.9
31 cylinder head cover : pre-tightening (a) 0.5
31 cylinder head cover 1.1
32 inlet manifold : pre-tightening (a) N/A
32 inlet manifold 2
33 exhaust manifold : pre-tightening (a) N/A
33 exhaust manifold 3.5