C4BG0RF1 - 607

REMOVAL - REFITTING SPARE WHEEL STORAGE

1 - TOOLING

[1] Electric knife set FEIN .

Contents of kit :

• [1a] electric knife
• [1b] grinding stone
• [1c] pin wrench

[2] U-shaped blade No. 154 .

[3] Shovel blade N° 146 .

[4] Bonding kit :

• [4a] mixed polyurethane adhesive 2 in a 50 ml tube
• [4b] application gun
• [4c] self-mixing nozzle, set of 24 parts

[5] Bonding kit :

• [5a] 1 cartridge 300 ml
• [5b] 1 primer for sheet metal 30 ml
• [5c] 1 bottle of degreasing agent 30 ml
• [5d] 1 wiping paper
• [5e] 1 nozzle
• [5f] 1 applicator
• [5g] 1 instructions

[6] Compressed air gun .

[7] Bonding kit :

• [7a] 1 epoxy cartridge 80 ml
• [7b] 1 hardener cartridge 80 ml
• [7c] 1 bottle of degreasing agent 30 ml
• [7d] 3 mixing nozzles
• [7e] 1 adapter
• [7f] 1 nut
• [7g] 1 cartridge piercer
• [7h] 1 cloth
• [7j] 1 instructions

[8] manual gun .

2 - REMOVAL

2 - 1 - UNDERNEATH THE VEHICLE

Remove :

• the 2 mountings (1)
• the fastener (2)
• the 3 mountings (3)

2 - 2 - IN THE VEHICLE

Remove :

• the carpet
• THE TAIL PANEL TRIM
• the spare wheel

Remove the closers (4) .

Using the knife FEIN [1] fitted with the blade N° 154 [2], cut the bead of adhesive around the carrier .

Remove the tray .

3 - REFITTING

Using the knife FEIN [1] fitted with the blade N° 146 [3], shave off the bead of adhesive on the floor panel (6) .

After painting, sand the edge of the bonding area lightly using a fine abrasive to permit attachment of the bead of adhesive .

Wipe the sanded area .

3 - 1 - PREPARATION OF THE CONTAINER

Using a fine abrasive, sand by hand and degrease the edge of the bonding area .

Leave to dry for 5 minutes at odeg. c .

Fit the extrusion gun with the gluing assembly .

Pick up the nozzle and cut off the end .

Apply a bead of adhesive (7) centrally between the outer edge and the marks (8) in the bonding area on the carrier surround .

IMPERATIVE : the time between the application of the bead of adhesive to the floor panel and the positioning of the carrier must not exceed 8 minutes at 20 odeg. c .

Fit the carrier on the floor engaging it in the direction of the marks (9) .

Place the carrier in the luggage compartment lifting the front section, engage the rear setion in the cut-out and fit the front section .

Press around the edges of the carrier with your hands to spread the bead .

Refit the spare wheel in the carrier for ballast .

Leave to polymerise for 30 minutes at 20 odeg. c before handling (Refer to the technical sheets of the suppliers ) .

Continue the fitting operations in the reverse order to removal .