C4BH3DF1 - 307

REPLACEMENT SIDE MEMBER ASSEMBLY

IMPERATIVE : THIS VEHICLE HAS BEEN DESIGNED USING THE MIG BRAZING PROCESS TECHNIQUE ; when the structure is repaired, all the connections concerned must be welded using the same procedure ; any other technique is prohibited .

WARNING : all the scoured areas must be protected by the approved electrolytic re-zincing process .

IMPERATIVE : observe elementary health and safety rules (wearing of filter mask for organic fumes - work in a ventilated area) .

1 - COMPLEMENTARY OPERATION(S)

Replacement :

• INNER SILL
• FLOOR
• REAR WING INNER PANEL ASSEMBLY

Detach and protect the electrical harnesses .

2 - IDENTIFICATION OF REPLACEMENT PARTS

(1) Side member assembly .

3 - REPLACEMENT PART COMPOSITION

(2) Rear side member closing panel .

(3) Exterior rear cushion cross member end piece .

(4) Rear axle support front flange .

(5) Rear shock absorber spring support .

(6) Side member inner panel .

(7) Fuel tank support .

(8) Exterior rear cushion cross member end piece .

(9) Small side member/ side member connection .

(10) Rear axle support front flange .

(11) Small side member stiffener .

(12) Side member .

4 - PART(S) REQUIRED TO CARRY OUT THE OPERATION

(1) Side member assembly .

5 - PREPARATION OF THE NEW PART

6 - CUTTING OUT

7 - SEPARATING

8 - WELDING

9 - SEALING