C4BH2LF1 - 607

REPLACEMENT TAIL PANEL ASSEMBLY

WARNING : all the scoured areas must be protected by the approved electrolytic re-zincing process .

IMPERATIVE : observe elementary health and safety rules (wearing of filter mask for organic fumes - work in a ventilated area) .

1 - COMPLEMENTARY OPERATION(S)

Replacement :

• REAR BUMPER
• tailgate
• SPARE WHEEL STORAGE
• additional battery storage

Removal-fitting :

• TAIL LAMPS
• tailgate seal
• STRIKER
• towing eye stiffener

Depending on level of specification, remove-refit :

• AUDIO CD CHANGER
• satellite navigation system assistance cd drive
• servo

Remove-refit trim :

• rear panel trim
• rear floor
• rear wing inner panels

Detach the electrical harnesses .

2 - IDENTIFICATION OF REPLACEMENT PARTS

(1) Tail panel inner panel .

(2) Rear panel .

(3) Rear cross member assembly .

3 - REPLACEMENT PART COMPOSITION

(1) Rear panel .

(2) Tail panel inner panel .

(4) Rear cross-member .

(5) Side member rear stiffeners .

(6) Towing eye support assembly .

4 - PART(S) REQUIRED TO CARRY OUT THE OPERATION

(1) Tail panel inner panel .

(2) Rear panel .

(3) Rear cross member assembly .

5 - TOOLING

Case part number (-).1118 including the following tools :

• rear wing clamping tool [1]
• templates for marking the front chassis legs cut-outleft-hand side [3], right-hand side [2]

For the procedure, use the rear wing clamping tool [1] .

6 - CUTTING OUT

7 - RELEASING

8 - ADJUSTMENT

[1] Rear wing clamping tool .

9 - WELDING

10 - SEALING

11 - PROTECTION