C4AH1SF1 - 307

REPLACEMENT FRONT CHASSIS LEG ASSEMBLY


IMPERATIVE : THIS VEHICLE HAS BEEN DESIGNED USING THE MIG BRAZING PROCESS TECHNIQUE ; when the structure is repaired, all the connections concerned must be welded using the same procedure ; any other technique is prohibited .

WARNING : all the scoured areas must be protected by the approved electrolytic re-zincing process .

IMPERATIVE : observe elementary health and safety rules (wearing of filter mask for organic fumes - work in a ventilated area) .

1 - COMPLEMENTARY OPERATION(S)

Replacement :

Removal - refitting :

Detach the electrical harnesses .

2 - IDENTIFICATION OF REPLACEMENT PARTS


(1) Front wheel arch .

(2) Front wing inner panel assembly .

(3) Upper front half panel assembly .

3 - REPLACEMENT PART COMPOSITION


(3) Upper front half panel assembly .

(4) Front wing bracket .

(5) Front wing inner panel .

(6) Front wheel arch .

(7) Suspension mounting .

(8) Front wheel arch - front part .

(9) Front wheel arch stiffener .


(10) Chassis leg .

(11) Engine sub-frame bracket exterior flange .

(12) Engine sub-frame bracket interior flange .

(13) Engine sub-frame fixing bracket stiffener .

(14) Front gearbox support .

(15) Front gearbox support fixing support .

(16) Rear gearbox support fixing support .

(17) Chassis leg-tunnel link .

(18) Front sub-frame rear fixing stiffener .

(19) Interior chassis leg .

(20) Chassis leg/sill link .

(21) Chassis leg front base plate .

(22) Chassis leg end piece .

(23) Chassis leg rear closing panel .

(24) Engine compartment panel support .

4 - PART(S) REQUIRED TO CARRY OUT THE OPERATION


(1) Front wheel arch .

(2) Front wing inner panel assembly .

(3) Upper front half panel assembly .

5 - PREPARATION OF THE NEW PART













6 - CUTTING OUT
















7 - RELEASING







8 - ADJUSTMENT





9 - WELDING
















10 - SEALING



11 - PROTECTION