C5CG12K1 - 607

REMOVAL - REFITTING WINDSCREEN

1 - TOOLS

[1] FEIN electric knife assembly .

Contents of kit :

• [1a] : electric knife only
• [1b] : sharpening stones
• [1c] : spanner

[2] : Shovel blade N° 146 .

[3] : Wiper arm extractor (-).1335 .

[4] : Jointed suction caps .

[5] : Suction caps with wires .

[6] : Set of glass components :

• [6a] : 1 inertia device with roller
• [6b] : 1 roller guide with counter pressure (half suction hole)
• [6c] : 1 awl
• [6d] : 1 handle
• [6e] : 1 square section cutting wire

2 - BONDING KIT

[7] : Adhesive kit (quick set) :

• [7a] : adhesive mastic (220 ml) quarter light, (450 ml) windscreen or rear screen
• [7b] : metal primer colour red
• [7c] : glass primer colour green
• [7d] : degreaser colour yellow
• [7e] : application pad
• [7f] : piano wire
• [7g] : cleaning paper
• [7h] : nozzles

[8] : Gun .

[9] : Adhesive kit (quick set) :

• [9a] : operating instructions
• [9b] : mixer
• [9c] : adhesive mastic (400 ml)
• [9d] : degreaser colour yellow
• [9e] : protective gloves
• [9f] : cleaning paper
• [9g] : piano wire
• [9h] : glass primer/paint coloured black
• [9i] : nozzles
• [9j] : application pad

[10] : Gun .

NOTE : the following single component adhesives can be used .

[11] : Compressed air gun .

[12] : Cartridge heater (To pre-heat the ultra-rapid cartridges) .

[13] : Bonding kit :

• ultra-rapid cartridge
• rapid cartridge
• standard cartridge

3 - REMOVAL

Remove :

• the interior mirror
• THE RAIN SENSOR
• THE SCREEN PILLAR TRIM PADS

Remove :

• THE ROOF TRIMS (1)
• THE WINDSCREEN PILLAR TRIMS (2) AND EXTERIOR SEALS

Using the tool [3], Remove : THE WIPER ARMS .

Remove : The windscreen base supports (3) .

Secure the cutting wire (4) on the mounting (5) .

Pass the wire under the windscreen, following (A), all around the edge .

NOTE : if the windscreen is to be reused, apply adhesive tape (6) which will serve as indicators for refitting, cut at (B) .

Pass the awl through the bead of adhesive, from the inside to the outside, at the top left corner of the windscreen .

Thread the cutting wire into the awl and pass it towards the interior (approximately 50 cm) .

WARNING : when tensioning the cutting wire, ensure that the wire is placed under the windscreen correctly .

Secure the other end of the cutting wire in the winding device and cut the first section to the centre of the windscreen .

Move the winding device as indicated on the diagram and install the guide pulley .

Route the wire as indicated on the diagram .

Continue the cut until the wire is no longer guided by the guide pulley; then, remove the guide pulley and continue the cut .

Cut out in accordance with the above view, in the same conditions as previously .

Cut out in accordance with the above view, in the same conditions as previously .

Move the winding device as indicated on the diagram and finish the cut .

Remove the windscreen using hinged suction cups [4] .

4 - REFITTING

4 - 1 - PREPARATION OF FLANGE AND SCREEN

Protect the fascia .

To the electric knife fit the blade [2] no. [146] .

Level off the beads of adhesive on the windscreen and the flange .

Offer up the glass to the aperture .

NOTE : if the windscreen is to be replaced, centre it and position adhesive tape (7), as shown above .

Cut the tapes and remove the glass .

Touch up with anti-corrosion product .

Degrease the flange and the windscreen with the product selected from the adhesive kit .

Allow to dry for 10 mn .

Apply the metal and glass primers selected from the adhesive set .

4 - 2 - BONDING

Fit the mastic mixer assembly to the extruder gun .

Take the nozzle supplied in the bonding kit .

Cut the nozzle to 8 mm dia. at 12 mm from the tip .

Apply the bead of adhesive :

• from point C to point D : 7 mm from the upper seal
• from point E to point F : 15 mm from the edge of the windscreen
• from point G to point H : 42 mm from the edge of the windscreen
• from point I to point J : 15 mm from the edge of the windscreen

IMPERATIVE : no more than 8 minutes must elapse between applying the mastic and positioning the glass (for the quick bonding adhesive mastics) .

Refit the windscreen base supports (3) .

Position the windscreen in relation to the pieces of adhesive tape, lifting the lower section near the bonnet in order not to deposit adhesive on the fascia .

Exert a constant pressure using the suction cups with wires [5] .

Allow to cure for 30 minutes before handling .

Fit the arm/blade assemblies at the marks on the windscreen (dotted in graphics) .

Continue the fitting operations in the reverse order to removal .

Check :

• the operation of the windscreen wipers
• the sealing of the windscreen

Clean the glass .